Gears Of War Foam Armor Templates

/ Comments off

3D Printable Model: JD Fenix Gears of War 4 Full Body Armor Suit. Many people are switching from foam build. JD Fenix Gears of War 4 Full Body Armor Suit Set.

  1. Gears Of War Foam Armor Pattern

There are a few ways to get the in-game model. I generally search for XNALara models on DevianArt. I have also extracted the in game models for PC games that use the Unreal game engine by using the Unreal Engine Viewer.

The image to the left is Garron Paduk from Gears of War: Judgment in the XNALara XPS.

You can use XNALara to look at the character from all angles, and even post them using the controls in the program window.

We'll just use it to export a .obj file of the model.

Garron Paduk Model in XNALara

I use Autodesk 3D Studio Max since I already own the software from back when I did 3D modeling for a living. There are other shareware 3D packages available that will do all we need to do, which is delete everything until we have just the element we want to work on. For instance, just the boot, or just the chest armor.

Once you've got the piece of armor isolated, you can export it as a .obj file.

You'll now open the armor piece in Pepakura Designer. When you import the model, it will not have it's texture map. You'll need to find the .tga texture map file from the XNALara model & save it as a .jpg file.
Boot imported into Pepakura Designer

You'll apply the texture map by going to the top menu dropdown: Settings > Texture Settings..

Download korean drama with english subtitle. Choose the Specify Texture Image.. button, navigate to the .jpg of the texture map & click Open.

You can now unwrap the model by choosing Others > Unfold from the top menu. The unwrapped model will be a MESS!

You can use the Divide/Connect Face tool (it looks like a zipper) to start sorting out your model into usable pieces.

After a bit of work, you'll have the boot separated into all the useable pieces.

As you can see, there are some issues:

  • The leather pad behind the kneepad that I had to make up later.
  • The ankle strap is divided into three pieces.
  • The heel and kneepad also look like they have some slices cut out of them.
Boot separated into pieces

This is where I take the models into Adobe Photoshop to start to break the pieces into what will be the final shapes. In this image, the heel will still need some work to break the two straps apart & get them to the right angle.

Of course, if you don't have Adobe Photoshop, you can always do this part by hand. Just print out the page above & trace over the pieces.

Final Template Pieces

I use Adobe Illustrator to trace all the pieces, scale it to fit me, and print the templates onto 8.5x11 paper.

Boot piece after edge warping in Adobe Photoshop
Here is my posterboard mockup of the boot. Sizing looks good, but I hadn't added the top kneepad strap on this model yet.
In this side view test, I don't have the kneepad backing applied yet. This causes the kneepad to tilt back in the test. Good enough! ..so I moved on to cutting the EVA foam.
Poster Board test of boot templates
Here are all the pieces of EVA foam ready for assembly. You can see alignment notches along some edges. These are to either mark the centerline of a part (like the heels), or where panel lines are located (like the side of the boot).

More Patterning Photos and Information

One of the biggest problems with going from the 3D printout to the 2D pattern pieces is accounting for the areas that are curved in the original model.

You can see one such spot on the bottom inlay for Bermie Mataki's shoulder pauldron. The wedges left from flattening the model make the bottom edge of the inlay too wide. To account for this, Robin narrowed the bottom edge of the pattern slightly when she traced the pattern onto card stock.

Then when was able to add the rounding to the picece by stretching the EVA as she heated/formed the pieces.

Bernie Mataki's shoulder pauldron fabrication
<-Back to Basic Tools & SuppliesOn to Assembling the Armor->
Gears Of War Foam Armor Templates
© 2003 Brian Mead / Hardscrabble Farm
If you'd like to use any of this content on your website, please notify me via email prior to posting the content. Also, please credit the source as Hardscrabble Farm and if an author or contributor is noted, please credit them too. Basically, if you want to swipe my stuff, I know I can't stop you..or it would be costly, time consuming, and definitely NOT fun to try.

GOW- Chest Armour Template for EVA foam .pdf file and .pdo file

50

AtombombStudios

Have a question about the item? Send a message.

Message Seller

€14.12

Item details

This template is for the chest armour for a popular video game. Use this file to create the full torso armour for your own cosplay costume made from EVA foam using tutorials and techniques from the cosplay community.
Previous foam construction experience and the use of the Pepakura Designer software is recommended.
Add details and personalize to create your own unique armour.
Ideal for cosplayers, replica prop makers and foamcraft enthusiasts. Includes .pdo files and .pdf files.
The scale can be adjusted using your printer options.
This purchase is for the template only. It is for the following armour piece: torso(front and back).
Templates

Gears Of War Foam Armor Pattern

  • Emily Feb 14, 2019
    instructions were a little difficult to follow when putting it together but overall was easy to work with and do on my own
    Tracer Template for EVA foam .pdf file and .pdo file
  • Damian Apr 23, 2019
    Wonderfully made template. Just small issues with following the connection, but besides that it worked great! Took a bit of exploration to properly put together. Overall worked amazingly.
    Helmet- Warlock. 'Ramskull' Template for EVA foam helmet .pdf file and .pdo file
  • Bobby Apr 9, 2019
    Nice file. Atombomb supplies an informative
    Guide & Welcome PDF with the file . I like it !
    Titan Torso Armour. 'Queen's' Template for EVA foam .pdf file and .pdo file
  • zanderson96 Mar 14, 2019
    The template worked perfectly. The helmet went together very easily and it was very easy to size it for my head.
    Helmet Hunter. 'Swordflight 4.1' Template for EVA foam helmet .pdf file and .pdo file
Loading
Reviews aren’t loading right now. Try again later!
3,809 Sales
Your files will be available to download once payment is confirmed. Here's how.
Etsy keeps your payment information secure. Etsy shops never receive your credit card information.

Meet the owner ofAtombombStudios

Learn more about his shop and process
  • Listed on Apr 26, 2019